Services
Product Design
Our Industrial Design team can help you through the design process of your product to ensure the product functions to its best capability.
With our extensive suite of design tools, we provide 3D model designs to confidently realise your concepts.
Rules based engineering is one of our specialties and forms part of this product design process. This allows a single production template to be generated for the creation of further or similar products with all configurable variables, saving you valuable time.
Materials Processing
Our extensive range of equipment means we are able to process parts of a wide variety of materials, profiles and thicknesses.
Metals
GR 250-450, Chromoly, Gal, Zinc,
Aluminium
Stainless Steel
Wear Resistant Steel
Speciality Alloys
Brass
Copper
Titanium
Any ferrous / non ferrous material
Non-Metals
Wood Products
MDF
Plastic
Plywood
Rubber
Nylon
Acrylic
Neoprene
Composites such Alucobond
Robotic Laser Welding
Opie Group is proud to announce that we are now offering large scale robotic welding services, making us the only manufacturing company in the southern hemisphere to do so.
With our state-of-the-art TruLaser Weld 5000 and expert team, we can produce high-quality welds at an unprecedented speed, saving you time and money on your manufacturing projects.
The next step in modern, automated manufacturing in Australia, the TruLaser Weld makes it possible to create fine weld points of just a millimeter in diameter in an instant, to producing deep-welded seams stretching over several meters.
| Component | Length | Max Loading |
|---|---|---|
| XL Size Cabin | 8250 mm x 4800 mm x 3200mm | - |
| Rotate & Tilt Positioner | 2000 mm x 1000 mm x 700mm | 400kg |
| Rotary Table | 1600 mm x 800 mm x 1200mm | 250kg |
| Turnover Positioner | 4000 mm x 1500 mm x 1000mm | 1000kg |
Hand Held Laser Welding
Opie Group now offers hand held laser welding as a service. Our Lightweld hand held laser welder is the ideal solution for customers looking for a fast and efficient welding method for small scale and intricate applications.
This service is particularly beneficial for customers where precision and speed are critical. Lightweld technology allows for faster production times, reduced material waste, and increased product quality.
Laser & Punch Technology
Our “Combo” is a versatile machine with sophisticated laser cutting, forming and punching technology. It’s powerful punching head and laser guarantee high turnaround and excellent quality.
For sensitive materials, which must not have any scratches underneath, we use a brush table combined with the descending die, the only company in Australia to do so.
Multiple Features & Finishes
With the slim laser head of a TruMatic, we can cut very near to, or even on, forms which have already been created. You can also achieve unusual contours with process reliability.
The Trumatic 6000 can process sheets up to 8mm thick with a wide range of features including tapping, countersinking, roller offsetting, weld positioning and louvre tooling.
Laser Cutting
Opie Manufacturing sports a wide variety of laser cutting machines, able to process varied shapes, widths and materials. All of our machines are available 20 hours a day, 6 days a week.
| 5030 6KW Fiber | 5030 8KW Fiber | 5040 6KW | |
|---|---|---|---|
| Max Weight | 1100kg | 1100kg | 3200kg |
| Mild Steel | 25mm | 25mm | 25mm |
| Stainless Steel | 25mm | 40mm | 25mm |
| Aluminium | 25mm | 25mm | 16mm |
| Copper | 10mm | 10mm | - |
| Brass | 10mm | 10mm | - |
Tube Laser Cutting
Fast, accurate and consistent, our two TRUMPF TruLaser Tube 7000’s are capable of cutting a wide variety of tubes and profiles, with wall thicknesses of up to 15mm. The TruFlow Series CO2 laser and high-quality cutting data produce the best possible results for every cut.
| Maximum Wall Thickness | Tube Material Length | Finished Part Length | Work Peice Weight |
|---|---|---|---|
| Stainless Steel - 10mm | 10m max | 9.8m max | 37.5 kg/m |
| Mild Steel - 15mm | 10m max | 9.8m max | 7.5 kg/m |
| Aluminium - 6.33mm | 10m max | 9.8m max | 7.5 kg/m |
Tube Laser Cutting Profiles
Our Trulaser 7000’s are able to process a wide variety of profiles.
Folding
Our machines ensure the most accurate and time effective method possible to bend your product. We bend a wide array of metal lengths with accuracy, speed and reliability via our TruBend 7030, 7036, 5170 and 5230.
These machines are able to be fully programmed with complex bending instructions and minimal downtime, allowing metal folding to progress quick, effeciently and with a high degree of quality and accuracy.
| 7030 | 7036 | 5170 | 5230 | |
|---|---|---|---|---|
| Max Tonnage | - | 36 tonnes | 170 tonnes | 230 tonnes |
| Bending Length | 3123mm | 1020mm | 4250mm | 4250mm |
Australia’s Most Extensive Tooling Range
Opie Manufacturing have invested significantly in our tooling range, allowing us to carry out complex folds and bends with ease and all under one roof.
Manual Welding & Assembly
When laser welding is not suitable, we offer comprehensive manual welding and assembly services including: TIG, MIG, CMT, MMAW, Spot & Stud. By providing these services all under one roof, it allows us to rapidly assemble items for shipment.
Milling & Machining
We can produce a wide variety of precision parts on our CNC milling & lathe machines. We offer a complete milling and machining service, providing add-on and custom components for assembly.
This makes it possible to obtain your supply of manufactured good entirely from Opie Manufacturing.
Bending & Rolling
We provide comprehensive bending and rolling services for plate, sheet, tube and section.
| Pre-Bending Capacity | Rolling Capacity | Diameter of Top and Bottom Roll | Diameter of Side Rolls |
|---|---|---|---|
| 3000mm x 4mm | 3000mm x 7mm | 205mm | 160mm |
| 1550mm x 6mm | 1550mm x 6mm | 160mm | – |
| – | 1220 x 3mm | 60mm | – |
Routing
Our custom made, large format CNC Router can handle sizes up to 6.5m x 2.2m and can process materials including:
Aluminium up to 25mm, Timber, Acrylic and other plastics, Nylon & composites up to 40mm.
Custom Inserts & Fasteners
Our Pemserter is able to install a wide variety of self clinching fasteners, studs nuts, custom inserts and more, allowing rapid assembly and project completion once components have been manufactured.
Polishing & Deburring
Precise deburring, polishing and finishing with a capacity up to 900mm wide with the Grindingmaster 2200 series.
Laser Marking
Every part we produce can be labeled, numbered or coded utilising our TruMark 5000 marking machine, whether it be metal, plastic or wood.
Our expert operators and designer are able to cater to a varity of projects and requirements, with a focus on accuracy and quality.
Powder Coating
Opie Manufacturing operates a state of the art powder coating facility in Emu Plains. High quality powder coated finishes can be applied to all metals, including aluminium, mild steel (raw, zinc or galvanised) and stainless steel.
We have the capacity to handle project large and small, offering rapid lead times and competitive rates. Our state of the art powder coating line features the following technology:
- Six stage pre-treatment, with environmentally friendly chromate free technology
- Automatic and manual powder application for improved efficiency
- Cyclonic powder recovery system to optimise powder yield
- Closed loop water regeneration system with zero waste water produced.
Maximum Capacity
Weight: 150 kilograms per metre
Length: 4600 mm
Height: 1800mm
Width: 700mm
Warranties & Accreditation
We are approved applicators of leading Australian powder coat suppliers Akzo Nobel (Interpon) and Dulux Powder & Industrial Coatings.
Where required, powder coating warranties of up to 20 years can be provided.
Heavy Equipment Hire
Our Caterpillar 315F Excavator is a productive and versatile solution for medium duty applications and space restricted areas and is available.
Our Caterpillar 259D Compact Track Loader is a highly versatile, powerful and effective machine with a wide variety of uses, accessories and capabilities.
Accessories include:
- Utility Broom BU118
- Forks
- Auger A14BAuger Bit 457 / 305
- PR50 Post Rammer
- Brushcutter
- Mulcher.
UAV Inspection, Footage & Services
Our DJI drone fleet has a wide variety of capabilities. We employ trained and certified remote aircraft pilots and can provide a complete service including: Photography, videography, building, solar & site Inspections, mapping, surveying & more.
Our DJI drones are able to record video up to 4K/60FPS. Due to our extensive remote aircraft certifications we are able to fly in restricted airspace, near buildings, people and vehicles where other pilots would otherwise be restricted.
As drone technology is becoming increasingly streamlined and accessible, a variety of industries are adopting drones into their workflows to dramatically increase efficiency. Simply put, drones are changing how businesses operate by reducing costs, saving time, improving safety, and providing a direct ROI.
Geo-spatial Laser Scanning
In order to create accurate digital models of products, environments and structures, we employ high defenition LIDAR scanning technology. Our Leica BLK360 is a portable laser reality capture solution that generates a full 3D representation of any space in just minutes.
By combining 3D point cloud technology with panoramic photography, the BLK360 creates a full 3D representation with precision measurements, full color rendering, and even thermal imaging. Utilising this, we are able to digitise objects and areas with precision and efficiency reducing the time taken to import models into our system.
Packaging & Delivery
Our premises offer storage of raw materials and pick up or delivery of finished products with our own transport. Packed as they come off the product line, so products remain in the best possible condition.
On site installation and on site welding is managed by our expert team of builders and fabricators.